| Product Definition | Hot-dip aluminum-coated steel sheet and coil with a nominal coating composition of approximately 90% aluminum and 10% silicon. | The steel substrate is continuously immersed in a molten aluminum-silicon bath to form a metallurgically bonded coating. | Request the applicable ASTM A463 edition and the material test certificate for each production lot. |
| Coating Type | Type 1 coating: aluminum-silicon alloy coating. | Type 1 is commonly selected for heat resistance, oxidation resistance, reflectivity, and atmospheric corrosion resistance. | Do not substitute Type 2 unless the application specifically requires an aluminum-zinc coating system. |
| Nominal Coating Chemistry | Approximately 90% aluminum and 10% silicon by coating alloy composition. | Silicon helps control the intermetallic layer formed between the coating and the steel substrate during hot-dip processing. | Coating chemistry should be verified through the supplier’s process documentation or inspection certificate. |
| Typical Steel Substrate | Commercial steel, forming steel, drawing steel, and structural grades may be available, depending on the ordered ASTM A463 grade. | Common selection factors include forming severity, required yield strength, tensile strength, elongation, and end-use temperature. | Specify the exact steel grade rather than ordering only “ASTM A463 Type 1.” |
| Coating Designation | ASTM A463 uses “A” coating designations to identify the total coating mass on both sides of the sheet. | Common commercial designations include A40, A60, A80, A100, A130, and A160, subject to availability and product thickness. | Confirm whether the purchase order requires a minimum total coating mass or an average coating mass. |
| Coating-Mass Conversion | An A40 designation corresponds approximately to 0.40 oz/ft² total coating mass, or about 122 g/m² on both sides. | An A60 designation is approximately 183 g/m² total, while A80 is approximately 244 g/m² total. | Coating-mass conversions are rounded; the ASTM designation and test method control acceptance. |
| Available Thickness Range | ASTM A463 covers sheet and coil in a broad range of thicknesses; the permitted range depends on the ordered grade, coating, and production capability. | Industrial supply commonly includes approximately 0.30–3.00 mm, while thinner or thicker material may be available by agreement. | State nominal thickness, permissible tolerance, and whether measurement is taken before or after coating. |
| Available Width Range | Width is normally specified by purchase order and is subject to the producer’s rolling and slitting capability. | Common processing formats include master coils, slit coils, and cut-to-length sheets. | Confirm minimum slit width, inside diameter, outside diameter, coil weight, and width tolerance before ordering. |
| Surface Appearance | The coating should be continuous and reasonably uniform for the ordered coating designation. | Typical surfaces may be supplied as regular mill finish, with controlled surface requirements available for forming or painting applications. | Minor surface variations should be evaluated against the agreed ASTM requirements and approved samples. |
| Heat-Resistance Advantage | The aluminum-rich coating provides strong resistance to oxidation at elevated temperatures compared with ordinary uncoated carbon steel. | Type 1 aluminized steel is widely used in exhaust components, heat shields, furnace parts, ducts, burners, and industrial equipment. | Maximum service temperature depends on stress, atmosphere, forming condition, coating mass, and design; confirm the application temperature separately. |
| Formability | Formability depends primarily on the selected base-steel grade, thickness, coating mass, and bend radius. | Drawing or forming grades are more appropriate for deep-drawn parts than structural grades. | For severe forming, validate bend performance and surface cracking with a production-representative trial. |
| Welding Considerations | Resistance welding, arc welding, and other joining methods can be used with suitable procedures. | Welding may generate fumes and can locally remove or disturb the aluminum-silicon coating. | Use appropriate ventilation, welding parameters, and post-weld corrosion protection where required. |
| Cut-Edge Protection | The aluminum-rich coating can provide sacrificial and barrier protection near exposed edges, but edge performance depends on geometry and environment. | Slit edges, punched holes, and fabricated edges may require additional protection in aggressive environments. | Evaluate cut-edge corrosion for marine, chemical, humid, or high-salt service conditions. |
| Inspection Documents | Material documentation should identify the ASTM A463 designation, steel grade, nominal dimensions, coating designation, and test results. | Useful documents include a mill test certificate, coating-mass test report, dimensional inspection report, and packing list. | Match the certificate heat number, coil number, label, and purchase-order requirements. |
| Recommended Purchase Description | Specify: ASTM A463, Type 1, steel grade, nominal thickness, width, coating designation, surface requirement, coil dimensions, and quantity. | Example: “ASTM A463 Type 1 aluminized steel coil, commercial forming grade, 1.00 mm × 1,250 mm, A60 coating designation, mill finish.” | Include applicable tolerances, packaging requirements, inspection standards, and delivery condition in the purchase order. |