Graphite electrodes measuring 200 × 1800 mm begin with carefully selected petroleum coke or needle coke. The raw material is crushed, screened, and blended with a pitch binder. Consistent particle sizes matter. Small variations can affect strength and electrical performance.
The mixture is heated and pressed or extruded into cylindrical shapes. These “green” electrodes are baked slowly, sometimes more than once, to remove volatile compounds and strengthen the structure. Impregnation with pitch may reduce porosity. A final high-temperature graphitization step changes the carbon structure and improves conductivity. Then, precision machining brings the electrode to its specified diameter and length.
Testing checks whether the finished product matches its intended use. Inspectors measure dimensions, surface condition, bulk density, electrical resistivity, and flexural strength. Samples may be tested in a laboratory, while every piece receives visual and dimensional checks. Records should link results to production batches. Useful evidence, not just a certificate.
There is a practical limitation: one test cannot predict every operating condition. Buyers should confirm tolerances, test methods, and handling requirements before shipment. Even careful production can leave minor variation, so clear acceptance criteria matter. Small details count.